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CGCADGuide.tools
ISO 286-1 & ISO 286-2

Limits & Fits Reference Table

IT tolerance grades, shaft/hole fundamental deviations, and common fit combinations (clearance, transition, interference) with real-world applications. Searchable and printable.

Fit Categories at a Glance

↔️
Clearance
Hole always larger than shaft
⚖️
Transition
Overlap possible — precision location
🔒
Interference
Shaft always larger than hole
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H11/c11Loose Running

Large clearance for wide temperature variations, heavy loads, or dirty environments. Example: agricultural machinery, textile equipment.

H9/d9Free Running

Large running clearance. Not for high precision. Example: general machinery where temperature and load vary significantly.

H8/f7Close Running

Moderate running clearance with good accuracy. Example: electric motors, pumps, gearboxes, compressors.

H8/g7Sliding

Very small clearance for precise sliding without rotation. Example: valve spools, machine tool slides, guiding bushes.

H7/h6Locational Clearance

Zero to very small clearance. Freely assembled and disassembled. Example: locating pins, dowel pins, plug gauges.

H7/k6Locational Transition

Slight interference or clearance. Accurate location with possible disassembly. Example: gears on shafts, couplings, pulleys.

H7/n6Locational Transition

More interference than H7/k6. Accurate location, disassembly requires force. Example: bearing inner races on shafts.

H7/p6Locational Interference

Light press fit. For parts requiring precise alignment without heavy loads. Example: bearing bushes, locating plugs.

H7/s6Medium Drive

Medium press fit. Requires heating of hole or cooling of shaft. Semi-permanent assembly. Example: gear wheels, bearing races.

H7/u6Force Fit

Heavy press fit. Permanent assembly — disassembly may damage parts. Example: turbine wheels, heavy-duty couplings, locomotive wheels.

IT5≤3mm: 4μm · 3-6: 5μm · 6-10: 6μm · 10-18: 8μm · 18-30: 9μm · 30-50: 11μm

Used for high-precision measuring tools, gauges, and very accurate machine parts. Equivalent to grades for precision grinding.

IT6≤3mm: 6μm · 3-6: 8μm · 6-10: 9μm · 10-18: 11μm · 18-30: 13μm · 30-50: 16μm

Most common grade for machine parts. Used for bearings, gears, and fits requiring good accuracy. H7/h6 fit uses IT7 hole + IT6 shaft.

IT7≤3mm: 10μm · 3-6: 12μm · 6-10: 15μm · 10-18: 18μm · 18-30: 21μm · 30-50: 25μm

Standard hole basis grade. Used for general machine fits, bearing housings, and mating parts with moderate accuracy requirements.

IT8≤3mm: 14μm · 3-6: 18μm · 6-10: 22μm · 10-18: 27μm · 18-30: 33μm · 30-50: 39μm

Used for free-running fits and less critical mating parts. Suitable for agricultural and general engineering applications.

IT9≤3mm: 25μm · 3-6: 30μm · 6-10: 36μm · 10-18: 43μm · 18-30: 52μm · 30-50: 62μm

Rougher tolerance for non-critical dimensions. Used for structural parts, housings, and components where fit is not critical.

IT10≤3mm: 40μm · 3-6: 48μm · 6-10: 58μm · 10-18: 70μm · 18-30: 84μm · 30-50: 100μm

Used for loose fits, stamped parts, and rough machined components. Common in sheet metal and structural fabrication.

IT11≤3mm: 60μm · 3-6: 75μm · 6-10: 90μm · 10-18: 110μm · 18-30: 130μm · 30-50: 160μm

Wide tolerance for rough fits. Used with H11/c11 loose running fit. Common in castings and rough-machined parts.

a, bShaft: Large Clearance

Upper deviation below zero line by large amount. Creates very loose clearance fits with H holes. Rarely used for precision.

cShaft: Large Clearance

Upper deviation below zero. Used for loose running fits (H11/c11). Suitable for dirty environments and thermal expansion.

dShaft: Free Running

Upper deviation below zero. Used for free running fits (H9/d9). Good for general machinery with moderate speed.

eShaft: Running

Upper deviation below zero. Used for running fits (H8/e8). Common in bearings and rotating assemblies.

fShaft: Close Running

Upper deviation below zero. Used for close running fits (H8/f7). Standard for electric motor bearings.

gShaft: Sliding

Upper deviation slightly below zero. Used for sliding fits (H8/g7). Precise sliding without rotation.

hShaft: Reference (Zero)

Upper deviation at zero line. The reference shaft for hole-basis system. Creates clearance or transition fits depending on IT grade.

j, jsShaft: Transition

Deviations straddle the zero line symmetrically (js) or slightly positive (j). Creates transition fits with H holes.

kShaft: Transition

Lower deviation slightly above zero. Creates transition fit with H7 (H7/k6). Accurate location, removable.

m, nShaft: Transition

Lower deviation above zero. Creates transition to light interference fits. More accurate location than k.

pShaft: Interference

Lower deviation above zero. Creates light interference fit with H7 (H7/p6). Press fit for bushes and bearings.

rShaft: Interference

Lower deviation above zero. Medium interference. Used for permanent assemblies with moderate torque transmission.

sShaft: Medium Drive

Lower deviation above zero. Creates medium drive fit (H7/s6). Requires thermal assembly. Semi-permanent.

t, uShaft: Force Fit

Lower deviation well above zero. Heavy interference. Permanent assembly — disassembly risks damage. Used for wheels and heavy couplings.

v, x, y, z, za, zb, zcShaft: Heavy Force

Very large interference. Used for extremely permanent assemblies. Assembly by heating hole or cooling shaft with liquid nitrogen.

HHole: Reference (Zero)

Lower deviation at zero line. The reference hole for hole-basis fits. Most common system — reamer/hole tolerance is harder to change than shaft.

GHole: Sliding

Lower deviation slightly above zero. Creates sliding fit with h shaft (G7/h6). Used for precise sliding.

FHole: Close Running

Lower deviation above zero. Creates close running fit with h shaft (F8/h7). Alternative to H8/f7 for shaft-basis system.

E, DHole: Free Running

Lower deviation above zero. Creates free running fits. Used in shaft-basis system for general machinery.

KHole: Transition

Deviations straddle zero. Creates transition fit with h6 shaft (K7/h6). Equivalent to H7/k6 in hole-basis.

NHole: Transition

Upper deviation below zero. Creates transition to interference fit with h6 shaft (N7/h6).

PHole: Interference

Upper deviation below zero. Creates interference fit with h6 shaft (P7/h6). Equivalent to H7/p6 in hole-basis.

ISO 286 Limits & Fits Advanced Efficiency Guide

ISO 286 Limits & Fits Efficiency Optimization & Best Practices

Hole-basis vs Shaft-basis system

The hole-basis system (H holes) is preferred because hole tolerances are harder to adjust — they require reamers or boring bars. The shaft-basis system (h shafts) is used when a standard shaft diameter must be maintained, e.g. with bought-in shafting or when multiple parts mount on one shaft.

Reading a fit specification

A fit like Ø50 H7/g6 means: 50mm basic size, hole tolerance = H7 (lower deviation 0, upper deviation +25μm for IT7 at 30-50mm), shaft tolerance = g6 (upper deviation -9μm, lower deviation -25μm for g6 at 30-50mm). Maximum clearance = 25+25 = 50μm, minimum clearance = 0+9 = 9μm.

Engineering Methodology & Design Standards: Limits & Fits Reference Table

Discipline: CNC Machining, Sheet Metal Fabrication & Dimensional Metrology

Verified Analytical Formulation

Governing Mathematical Formulation

In professional CNC Machining, Sheet Metal Fabrication & Dimensional Metrology workflows, accurate sizing and performance verification require consistent unit normalization and adherence to closed-form analytical mechanics. This Limits & Fits Reference Table utility implements the standardized engineering formulation:

Standardized parametric evaluation for Limits & Fits Reference Table

Searchable ISO 286-1/2 limits and fits reference: IT tolerance grades, shaft/hole fundamental deviations, and common fit combinations with applications. Every input change triggers an instant client-side recalculation across all coupled dependent variables, enabling rapid sensitivity analysis during preliminary and detailed CAD design phases.

Applicable Codes, Standards & CAD Integration

Primary Reference Standards & Codes
ISO 286-1 / ASME B4.1 (Limits and Fits), ASME Y14.5-2018 / ISO 1101 (GD&T), DIN 6935 (Sheet Metal Cold Bending), ISO 2768 (General Tolerances)
CAD / CAE / BIM Implementation Guidance

Synchronize sheet metal K-factors, tool radius compensation registers (G41/G42), and GD&T datum reference frames between your 3D CAD master model, CAM post-processor, and CMM inspection plan.

Engineering Verification Note: Analytical models assume homogeneous material behavior, steady-state boundary loading, and consistent dimensional units. Always apply appropriate service factors, corrosion allowances, or load and resistance factor design (LRFD / ASD) safety margins required by your governing code.

Frequently Asked Engineering Questions

Technical reference & verification guidelines for Limits & Fits Reference Table

What governing equation and methodology does the Limits & Fits Reference Table use?

The Limits & Fits Reference Table evaluates searchable iso 286-1/2 limits and fits reference: it tolerance grades, shaft/hole fundamental deviations, and common fit combinations with applications within the CNC Machining, Sheet Metal Fabrication & Dimensional Metrology domain using the governing formulation: Standardized parametric evaluation for Limits & Fits Reference Table. All intermediate quantities are computed in double-precision floating-point arithmetic to prevent cumulative rounding drift before final design verification.

Which international engineering standards apply to Limits & Fits Reference Table calculations?

Calculations and boundary assumptions in this utility align with recognized industry references including ISO 286-1 / ASME B4.1 (Limits and Fits), ASME Y14.5-2018 / ISO 1101 (GD&T), DIN 6935 (Sheet Metal Cold Bending), ISO 2768 (General Tolerances). When preparing formal calculation packages or P.E. stamp submittals, always verify local jurisdictional code amendments and project-specific safety factors.

How should I integrate results from the Limits & Fits Reference Table into my CAD or BIM workflow?

Synchronize sheet metal K-factors, tool radius compensation registers (G41/G42), and GD&T datum reference frames between your 3D CAD master model, CAM post-processor, and CMM inspection plan. Using the baseline benchmark (standard nominal boundary parameters for Limits & Fits Reference Table), the solver yields verified design compliance metrics for Limits & Fits Reference Table, which can be directly cross-referenced against your parametric 3D assembly constraints, 2D fabrication drawings, or bill of materials (BOM).