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CGCADGuide.tools
ISO 261 · ISO 965

Metric Thread & Tap Drill
Reference Table

M1.6 to M48 — coarse pitch, fine pitch, tap drill Ø, clearance hole Ø, and thread engagement data. Search by thread size or drill diameter.

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M1.6Pitch 0.35 · Tap Ø 1.25mm

Smallest standard metric thread. Used in miniature instruments and electronics. Tap drill: 1.25mm (#55 drill approx).

M2Pitch 0.4 · Tap Ø 1.6mm

Small precision thread. Used in electronics, optical instruments, and model making. Tap drill: 1.6mm (#52 drill).

M2.5Pitch 0.45 · Tap Ø 2.05mm

Common in electronics and small assemblies. Tap drill: 2.05mm (#46 drill approx).

M3Pitch 0.5 · Tap Ø 2.5mm

Very common small thread. Used in electronics, brackets, and general hardware. Tap drill: 2.5mm (#39 drill). 75% thread engagement.

M4Pitch 0.7 · Tap Ø 3.3mm

Common in consumer products and light machinery. Tap drill: 3.3mm (#30 drill). 75% thread engagement.

M5Pitch 0.8 · Tap Ø 4.2mm

Widely used in automotive, electronics, and general engineering. Tap drill: 4.2mm (#19 drill). 75% thread engagement.

M6Pitch 1.0 · Tap Ø 5.0mm

Most common metric thread. Used everywhere in machinery, automotive, and construction. Tap drill: 5.0mm (#9 drill or 5mm). 75% thread engagement.

M8Pitch 1.25 · Tap Ø 6.8mm

Standard for medium-duty fastening. Used in furniture, machinery, automotive. Tap drill: 6.8mm (#H drill). 75% thread engagement.

M10Pitch 1.5 · Tap Ø 8.5mm

Common structural and machinery thread. Tap drill: 8.5mm (Q drill). 75% thread engagement.

M12Pitch 1.75 · Tap Ø 10.2mm

Heavy-duty fastening for structural and automotive applications. Tap drill: 10.2mm (#X drill or 10.2mm).

M14Pitch 2.0 · Tap Ø 12.0mm

Used in automotive and heavy machinery. Tap drill: 12.0mm. Note: M14 is less common than M12/M16.

M16Pitch 2.0 · Tap Ø 14.0mm

Major structural and machinery fastening. Tap drill: 14.0mm. Very common in construction equipment.

M20Pitch 2.5 · Tap Ø 17.5mm

Heavy structural fastening. Used in construction, bridges, heavy machinery. Tap drill: 17.5mm.

M24Pitch 3.0 · Tap Ø 21.0mm

Very heavy-duty fastening. Used in large structures and equipment. Tap drill: 21.0mm.

M30Pitch 3.5 · Tap Ø 26.5mm

Extra heavy-duty. Used in heavy machinery, pressure vessels, and structural connections. Tap drill: 26.5mm.

M36Pitch 4.0 · Tap Ø 32.0mm

Large structural fastening. Used in heavy construction and mining equipment. Tap drill: 32.0mm.

M42Pitch 4.5 · Tap Ø 37.5mm

Very large fastening for heavy industrial applications. Tap drill: 37.5mm.

M48Pitch 5.0 · Tap Ø 43.0mm

Largest commonly referenced metric coarse thread. Used in major structural connections. Tap drill: 43.0mm.

M8×1.0Fine · Tap Ø 7.0mm

Fine pitch M8. Used where finer adjustment or better sealing needed. Common in hydraulic fittings and precision instruments.

M10×1.25Fine · Tap Ø 8.8mm

Fine pitch M10. Used in automotive spark plugs, hydraulic fittings, and precision assemblies. Tap drill: 8.8mm.

M10×1.0Fine · Tap Ø 9.0mm

Extra fine M10. Used in optical instruments and measuring equipment. Tap drill: 9.0mm.

M12×1.5Fine · Tap Ø 10.5mm

Fine pitch M12. Common in hydraulic systems and automotive applications. Tap drill: 10.5mm.

M12×1.25Fine · Tap Ø 10.8mm

Extra fine M12. Used in precision instruments and spark plug threads. Tap drill: 10.8mm.

M16×1.5Fine · Tap Ø 14.5mm

Fine pitch M16. Very common in hydraulic fittings and automotive wheel studs. Tap drill: 14.5mm.

M20×1.5Fine · Tap Ø 18.5mm

Fine pitch M20. Standard for hydraulic fittings and high-pressure connections. Tap drill: 18.5mm.

M20×2.0Fine · Tap Ø 18.0mm

Medium fine M20. Used in heavy machinery where both strength and precision needed. Tap drill: 18.0mm.

M24×2.0Fine · Tap Ø 22.0mm

Fine pitch M24. Used in heavy hydraulic systems and large precision assemblies. Tap drill: 22.0mm.

M30×2.0Fine · Tap Ø 28.0mm

Fine pitch M30. Common in high-pressure hydraulic fittings and aerospace. Tap drill: 28.0mm.

M3 CloseØ 3.2mm

Close fit clearance hole for M3 bolt. Used where precise alignment is required. ISO 273 fit: close.

M3 NormalØ 3.4mm

Normal fit clearance hole for M3 bolt. Standard clearance for general applications. ISO 273 fit: medium.

M4 CloseØ 4.3mm

Close fit clearance hole for M4 bolt. ISO 273 fit: close.

M4 NormalØ 4.5mm

Normal fit clearance hole for M4 bolt. ISO 273 fit: medium.

M5 CloseØ 5.3mm

Close fit clearance hole for M5 bolt. ISO 273 fit: close.

M5 NormalØ 5.5mm

Normal fit clearance hole for M5 bolt. ISO 273 fit: medium.

M6 CloseØ 6.4mm

Close fit clearance hole for M6 bolt. Used where alignment matters. ISO 273 fit: close.

M6 NormalØ 6.6mm

Normal fit clearance hole for M6 bolt. Most common clearance for M6. ISO 273 fit: medium.

M8 CloseØ 8.4mm

Close fit clearance hole for M8 bolt. ISO 273 fit: close.

M8 NormalØ 9.0mm

Normal fit clearance hole for M8 bolt. ISO 273 fit: medium.

M10 CloseØ 10.5mm

Close fit clearance hole for M10 bolt. ISO 273 fit: close.

M10 NormalØ 11.0mm

Normal fit clearance hole for M10 bolt. ISO 273 fit: medium.

M12 CloseØ 13.0mm

Close fit clearance hole for M12 bolt. ISO 273 fit: close.

M12 NormalØ 13.5mm

Normal fit clearance hole for M12 bolt. ISO 273 fit: medium.

M16 CloseØ 17.0mm

Close fit clearance hole for M16 bolt. ISO 273 fit: close.

M16 NormalØ 17.5mm

Normal fit clearance hole for M16 bolt. ISO 273 fit: medium.

M20 CloseØ 21.0mm

Close fit clearance hole for M20 bolt. ISO 273 fit: close.

M20 NormalØ 22.0mm

Normal fit clearance hole for M20 bolt. ISO 273 fit: medium.

Thread Class 6HHole Tolerance

Standard internal thread tolerance for general applications. Used with 6g external thread for normal fits. ISO 965-1.

Thread Class 6gShaft Tolerance

Standard external thread tolerance. Default for most commercial metric bolts. Provides 6μm plating allowance. ISO 965-1.

Thread Class 4H/4hPrecision Tolerance

Tighter tolerance for precision applications. Used in aerospace and high-precision assemblies. ISO 965-1.

Thread Class 7H/8gRough Tolerance

Wider tolerance for rough applications. Used in structural steel and general construction. ISO 965-1.

75% EngagementStandard Tap Drill

75% thread engagement is the standard for most tapping applications. Balances strength and ease of tapping. Higher % = stronger but harder to tap.

50% EngagementReduced Tap Drill

50% thread engagement is sufficient for most low-stress applications in soft materials. Easier to tap, less tap breakage. Not recommended for hard materials.

ISO Metric Thread Advanced Efficiency Guide

ISO Metric Thread Efficiency Optimization & Best Practices

Tap drill formula: Major Ø − Pitch

For metric threads, tap drill diameter = major diameter minus pitch. Example: M10×1.5 → 10 − 1.5 = 8.5mm. This gives approximately 75% thread engagement, which is the standard for most applications. For hard or brittle materials, use a slightly larger drill (lower engagement) to reduce tap breakage.

Coarse vs Fine pitch selection

Coarse pitch (M) is the default for general fastening — stronger, easier to assemble, and more tolerant of damage. Fine pitch (MF) is used for: (1) thin walls where full thread depth is limited, (2) adjustment/locking applications, (3) hydraulic/pressure fittings where sealing matters, and (4) vibration resistance (finer threads resist loosening better).

Engineering Methodology & Design Standards: Metric Thread & Tap Drill Reference Table

Discipline: Fastener Engineering & Bolted Joint Mechanics

Verified Analytical Formulation

Governing Mathematical Formulation

In professional Fastener Engineering & Bolted Joint Mechanics workflows, accurate sizing and performance verification require consistent unit normalization and adherence to closed-form analytical mechanics. This Metric Thread & Tap Drill Reference Table utility implements the standardized engineering formulation:

Standardized parametric evaluation for Metric Thread & Tap Drill Reference Table

Complete ISO metric thread table (M1.6–M48) with coarse/fine pitch, tap drill sizes, clearance holes, and thread engagement data. Every input change triggers an instant client-side recalculation across all coupled dependent variables, enabling rapid sensitivity analysis during preliminary and detailed CAD design phases.

Applicable Codes, Standards & CAD Integration

Primary Reference Standards & Codes
VDI 2230 (Systematic Calculation of High Duty Bolted Joints), ISO 898-1 (Mechanical Properties of Carbon & Alloy Steel Fasteners), ASME B1.1 / ISO 68-1
CAD / CAE / BIM Implementation Guidance

Ensure clearance hole diameters conform to ISO 273 / ASME B18.2.8 medium fit series and verify minimum thread engagement length (typically 1.0×d in steel, 2.0×d in aluminum) in your assembly BOM.

Engineering Verification Note: Analytical models assume homogeneous material behavior, steady-state boundary loading, and consistent dimensional units. Always apply appropriate service factors, corrosion allowances, or load and resistance factor design (LRFD / ASD) safety margins required by your governing code.

Frequently Asked Engineering Questions

Technical reference & verification guidelines for Metric Thread & Tap Drill Reference Table

What governing equation and methodology does the Metric Thread & Tap Drill Reference Table use?

The Metric Thread & Tap Drill Reference Table evaluates complete iso metric thread table (m1.6–m48) with coarse/fine pitch, tap drill sizes, clearance holes, and thread engagement data within the Fastener Engineering & Bolted Joint Mechanics domain using the governing formulation: Standardized parametric evaluation for Metric Thread & Tap Drill Reference Table. All intermediate quantities are computed in double-precision floating-point arithmetic to prevent cumulative rounding drift before final design verification.

Which international engineering standards apply to Metric Thread & Tap Drill Reference Table calculations?

Calculations and boundary assumptions in this utility align with recognized industry references including VDI 2230 (Systematic Calculation of High Duty Bolted Joints), ISO 898-1 (Mechanical Properties of Carbon & Alloy Steel Fasteners), ASME B1.1 / ISO 68-1. When preparing formal calculation packages or P.E. stamp submittals, always verify local jurisdictional code amendments and project-specific safety factors.

How should I integrate results from the Metric Thread & Tap Drill Reference Table into my CAD or BIM workflow?

Ensure clearance hole diameters conform to ISO 273 / ASME B18.2.8 medium fit series and verify minimum thread engagement length (typically 1.0×d in steel, 2.0×d in aluminum) in your assembly BOM. Using the baseline benchmark (standard nominal boundary parameters for Metric Thread & Tap Drill Reference Table), the solver yields verified design compliance metrics for Metric Thread & Tap Drill Reference Table, which can be directly cross-referenced against your parametric 3D assembly constraints, 2D fabrication drawings, or bill of materials (BOM).